Richardson Custom Patch Hats

Built for durability. Designed for impact.

Richardson hats are an industry staple, known for their structured fit and long-lasting wear. Paired with a custom patch, these hats deliver a clean, professional look that holds its shape day after day. Ideal for workwear, outdoor brands, and team apparel.

Features:

• Structured crown for bold patch display
• Adjustable snapback or fitted options
• Durable materials built for Canadian conditions
• Mesh back and full cloth options

Best For: Businesses, outdoor brands, trades, team apparel

Flexfit Custom Patch Hats

Comfort you can feel. Style you can trust.

Flexfit hats offer a stretch-fit design that delivers a secure, comfortable fit without sacrificing style. Their smooth front panels make custom patches stand out with a clean, premium finish.

Features:

• Stretch-fit technology for all-day comfort
• Sleek, athletic profile
• Excellent patch visibility
• Fitted and snapback options
• Mesh back and full cloth options

Best For: Sports teams, active lifestyles, everyday wear

Yupoong Custom Patch Hats

Premium blanks. Endless possibilities.

Yupoong hats are known for consistent quality and modern styling. Their structured front panels are ideal for showcasing custom leather, embroidered, or PVC patches with sharp definition.

Features:

• High-quality construction
• Structured crown for patch clarity
• Popular snapback and fitted styles
• Adjustable and fitted options
• Mesh back and full cloth options

Best For: Retail merch, lifestyle brands, custom collections

New Era Custom Patch Hats

Iconic style meets custom branding.

New Era hats are instantly recognizable and widely respected. Adding a custom patch transforms these legendary caps into standout branded pieces that feel both premium and authentic.

Features:

• Classic New Era silhouettes
• Structured and fitted options
• Streetwear and sports appeal

Best For: Sports teams, fan merch, premium branding

Sportsman Custom Patch Hats

Classic craftsmanship with a vintage feel.

Sportsman hats bring a timeless look with wool blends and soft finishes. Custom patches complement their heritage style, creating a refined, rugged aesthetic.

Features:

• Premium materials
• Vintage-inspired design
• Comfortable, broken-in feel

Best For: Heritage brands, outdoor lifestyle, artisan merch

ATC Custom Patch Hats

Performance-driven headwear for active use.

ATC hats are designed for movement and moisture control, making them perfect for athletic teams and outdoor events. Custom patches add a professional, cohesive look.

Features:

• Lightweight, breathable fabrics
• Athletic fit
• Durable patch application

Best For: Clubs, races, fitness brands, events

’47 Brand Custom Patch Hats

Relaxed, everyday style with personality.

’47 Brand hats feature a casual, lived-in look that customers love. Custom patches add character while maintaining a laid-back, wearable feel.

Features:

• Unstructured or relaxed crowns
• Soft, comfortable fabrics
• Timeless casual style
• Fitted and adjustable options

Best For: Lifestyle brands, casual merch, everyday wear

Decky Custom Patch Hats

Trendy styles at an affordable price.

Decky hats offer modern fits and bold colour options, making them ideal for large custom orders. Custom patches elevate these hats while keeping costs accessible.

Features:

• Contemporary styles
• Budget-friendly pricing
• Wide colour selection
• Rope hat options

Best For: Events, promotions, bulk orders

Otto Custom Patch Hats

Comfort, flexibility, and clean design.

Otto hats are lightweight and versatile, offering a comfortable fit that works for a wide range of customers. Custom patches create a polished branded look without sacrificing comfort.

Features:

• Lightweight construction
• Adjustable fit options
• Clean front panels for patches

Best For: Giveaways, nonprofits, corporate branding

Zapped Headwear Custom Patch Hats

Designed with customization in mind.

Zapped Headwear specializes in hats built specifically for custom applications. Their quality materials and attention to detail ensure patches look sharp and premium.

Features:

• Custom-friendly designs
• High-quality materials
• Excellent patch presentation
• Rope hat options

Best For: Premium merch, boutique brands, custom drops

Reach out to our shop at KASE Custom Canada – we will walk you through the hat styles and what would work best for your Canadian business or team sport.