Leather Acrylic Custom DTF Patch Hats
Discounts Available on Larger Quantities • Shop More and Save! • Contact Us for Discount Pricing
Discounts Available on Larger Quantities • Shop More and Save! • Contact Us for Discount Pricing
Discounts Available on Larger Quantities • Shop More and Save! • Contact Us for Discount Pricing
Discounts Available on Larger Quantities • Shop More and Save! • Contact Us for Discount Pricing
Custom Leather & Acrylic Patch Hats
At KASE Custom Hat Designs, we’re a passionate team of designers and artisans dedicated to creating personalized, one-of-a-kind hats that reflect your brand, style, or story. Every custom patch hat is thoughtfully designed and expertly crafted right here in Spruce Grove, Alberta—with unmatched attention to detail, premium materials, and a deep commitment to quality.
Whether you’re ordering one or a hundred, we make sure every hat is made to impress.
Featured Hats
Custom Leather Patch Hats, Toques & Accessories – Made Just for You
At KASE Custom Hat Designs, we specialize in premium custom leather patch hats, engraved toques, and handcrafted accessories that showcase your unique style. Whether you’re outfitting a business, sports team, event, or just want something uniquely yours, our made-to-order designs deliver quality, comfort, and individuality—every time.
✔️ No minimum order quantity
✔️ Bulk order discounts available
✔️ Fast turnaround – typically under 7 days
✔️ Adult & youth sizing available
✔️ Canada-wide shipping
Our online ordering system is currently being updated—please email us directly to place your order or request a custom quote. We’re always happy to help bring your vision to life.
🧢 Your hat. Your story. Made the KASE way.
35+ Leather Colours, Shapes & Styles to Choose From
Customize your look with over 35 leather colour options and multiple patch shapes. Whether you want a consistent finish or a mix of tones across your order, we make it easy to create hats that match your brand, team, or style.
Customer Reviews
Real Craftsmanship, Guaranteed
Our hats are locally made, quality-checked by hand, and customized to reflect your brand, your story, and your style.
Custom Leather Patch Hat Pricing
To provide an accurate quote for custom leather patch hats, we will need the following information:
1. Hat Style/Brand and Hat Colours:
Each style and brand have different prices. View our hat selection here: https://www.kasecustomcanada.com/all-hat-selection and let us know what style of hats you want.
2. Quantity:
Discounts are available for orders over 5, 10, 20, 35, and 50+ hats. Let us know the quantity you would like a quote on.
3. Number of Patches per Hat:
Patches can be placed on the front middle, front side, with an additional back of the hat.
4. Patch sizes:
Average size of leather patch is 3”x2”. If you would like your patch size smaller or larger, this will change the price per hat with patch.
5. Shipping or Pick-up:
Indicate if you need shipping or pick up in Spruce Grove, AB.
6. Logo:
Send us your logo so we can determine the patch size or let us know if you need design assistance.
How to Order Custom Engraved Patch Hats
Please Note: We can not provide you with a quote until we go through steps 1 through 4.
1. Send Us Your Logo Begin the process by sending us your logo. This will be the design featured on your custom leather patch hats. You can email your logo to: hats@kasecustomcanada.com
2. Choose Leather Patch Shapes and Leather Colors We will provide you with a variety of leather patch shapes featuring your logo. Select the shape and leather color that best fits your vision. You can choose multiple leather shapes and leather colors for your order.
3. Select Hat Style and Color Next, choose the style and color of the hat you desire. Our selection includes multiple styles and colors to suit your preferences. You can choose more than one hat style/color. You can view our hat selection on our website: https://www.kasecustomcanada.com/all-hat-selection
4. Review Digital Mock-ups We will send you digital mock-ups of your logo on the leather patch and the hat you have selected. You can choose more than one hat style/color and patch colors.
5. Receive Quote and Make Changes We will send you a quote based on your selections. If necessary, you can request changes to the quote or the artwork until you are satisfied.
6. Approve Quote and Artwork Once you approve the quote and artwork, we will provide you with an invoice.
7. Payment and Turnaround Time Once the payment of the invoice is received in full, we will begin working on your order. We accept e-transfer and credit card payment.
Let’s Build Your Order Together
Every KASE order is unique, and your quote should be too. Share a few quick details and we’ll send back a custom price—no minimums, no guesswork.
Giveaway: Win 12 Custom Leather Patch Hats!
Enter to win Flexfit 110M (snapback) hats with your logo
🎉 GIVEAWAY TIME! 🎉 Want to win 12 premium Flexfit 110M snapback hats in Black, customized with your very own logo on a leather patch? Here’s your chance!
How to Enter:
• Comment below with your guess: How many hats are on the table? We provided a front view and a side view.
• Like this post.
• Share with your friends!
Prize: Twelve high-quality Flexfit 110M hats (Black) with your logo on custom leather patches. Approx. retail value: $370 CDN. We will ship for free across Canada.
🗓️ Contest Dates: Starts August 22 and ends August 31, 2025 at midnight MST.
Who Can Enter: Canadian residents only, 18+. One guess per person.
Winner Selection: The winner will be the person who guesses closest to the correct number of hats. In case of a tie, the first person who provides the correct guess wins!
Don’t miss your chance to showcase your brand in style—enter now and good luck!
No strings attached and no purchase necessary. We have had an amazing summer with all of our wonderful clients supporting us and we thought we would have some fun with a giveaway.
Black to Copper leather patch hats for City of Leduc Fire Department. ♥️
#supportcanadianbusiness #supportlocalalbertabusiness #customhats #canadianmadeproduct
Leather patches on belt bags for Spruce Grove Saints Soccer.
Holographic patches on ponytail hats for The Ice Hut.
Tradition rawhide leather patch on one of the most popular and comfortable hats - the Yupoong 6606 classic.
Dual layer leather patch for air_time_esak Emmet Esak
Love how this young man continues to push his limits.
One stop shop for all your promotional items. Not only can we provide you with awesome custom patch hats. We also offer key chains, coasters, drink koozies, apparel and so much more.
Send us a message for your personalized quote.
Golf, running, race car team, or business events. We got you covered.
Send us a message for your personalized leather patch hats.
Orange leather with black flat brim hats - can’t get any better than this!
Did you know we have no minimum orders? That’s right, you can order 1 hat or as many as you want. Our turn around time is the fastest across Canada. We have the ability to make hats same day. Our average turnaround time is 4-5 days for larger orders.
Give us a shout if you’re in a bind - and need hats right away!
Our team did an amazing job getting this order of over 500 hats and promotional items out for one of our clients in just one day! There really is no "I" in team at KASE!
If you are looking for promotional items for your business or sporting events, send us a message for a quote and cool mockups.
Hats, toques, leather can duster, notebooks, keychains, slate coasters and bottle openers.
At Kase, we offer both youth and adult size hats in SnapBack and fitted styles.
Check out our hat selection to see all the available options that will fit everyone. Youth hats typically fit children aged 2-7 years old.
For adult size hats we have a variety of choices for smaller fits to a larger fit.
https://www.kasecustomcanada.com/all-hat-selection
